Blast Furnace Above Burden Probe

Above Burden Probe full assembly overview Nameplate detail EESPL/ABP/01 on flange head Water cooling port OUT and probe shaft structure
Water cooling port IN and side probe view Flange mounting face with protective guard plate

Blast Furnace Above Burden Probe (Article ID: EESPL/ABP/01)

Blast Furnace Above Burden Probes (ABP) are specialized upper-furnace diagnostic instruments installed above the stockline. They continuously measure radial gas composition (CO, CO2, H2) and gas temperature distributions across the burden surface. Real-time gas profiling allows furnace engineers to optimize charging patterns, prevent localized peripheral channeling, and maximize gas utilization efficiency.

Excellors Engineering Solutions Pvt. Ltd. designed and manufactured this high-end **Above Burden Probe** (Article ID: EESPL/ABP/01) at our fabrication facility. Built to withstand harsh top-gas environments, high dust concentrations, and operational temperatures reaching up to 1000°C, the unit features precision-machined heavy mounting flanges, internal multi-pass water-cooling jackets (with dedicated IN and OUT ports), and protective heat shielding along the sampling beam.

Key Technical Specifications

  • Equipment Identification: Article ID: EESPL/ABP/01 (Engraved Stainless Nameplate).
  • Thermal Resilience: Operational rating for top gas environments up to 1000°C.
  • Internal Water Cooling: High-pressure dual-pass water circuit with heavy-duty IN/OUT flange connections.
  • Multi-Point Sensing: Accommodates thermocouples and gas sampling lines along the probe shaft length.
  • Heavy Flange Construction: Precision-drilled multi-hole mounting flange for gas-tight furnace shell sealing.
  • Protective Shielding: Wear-resistant guard plate and thermal barrier shielding to prevent structural deformation.

Quality & Quality Assurance

Every Above Burden Probe unit manufactured by Excellors undergoes rigorous quality assurance inspections, including hydrostatic pressure testing of internal water cooling jackets, dimensional verification, dye penetrant weld inspection (PT), and flange seat parallelism checks before dispatch.

Project Details

  • Category Blast Furnace Instrumentation
  • Article ID EESPL/ABP/01
  • Equipment Above Burden Probe
  • Thermal Rating Up to 1000°C
  • Cooling Dual Water Circuit (IN/OUT)
  • Execution Year 2026