Process Control System Integration & Software Commissioning
Modern metallurgical plants, sinter beds, and material conveyors demand fast, reliable, and fail-safe automation architectures. Excellors provides complete electrical and software integration services, supplying custom PLC logic development, SCADA human-machine interface design, and field instrumentation calibration.
We work across major automation hardware and software platforms, including Siemens, ABB, Allen Bradley, and Honeywell. Our engineering team develops customized control logic for critical systems like blast furnace top charging sequences, hot stove valve cycles, material weighing scales, and electrostatic dust catcher control blocks.
Our field teams have successfully commissioned automation architectures for major industrial clients. Since 2021, we have performed complete logic development and field commissioning for blast furnaces and utility facilities across central and southern India.
Key Service Competencies
- PLC Platforms: Complete programming and engineering support for Siemens, ABB, Allen Bradley, and Honeywell hardware.
- Redundant SCADA Systems: High-reliability client-server SCADA screens displaying process diagnostics.
- Instrumentation Loops: Factory and onsite calibration of temp, pressure, and gas flow transmitters.
- Logic Development: Interlock sequencing for raw material feeding, gas bypass, and quick-shutdown valves.
- Field Commissioning: Pre-commissioning diagnostics, cold-loop testing, hot testing, and shutdown integration.
Reference Projects
We provide these automation and logic services to our customers with a solid reference list:
- M/s Kirloskar Ferrous Industries: Complete PLC logic and commissioning for BF#1 & BF#2.
- M/s Bengal Energy Ltd: SCADA layout design and hot blast system control commissioning.
- M/s JSW Vijayanagar Ltd: Instrumentation loop checks and valve automation controls.
- Jai Balaji: Automation modifications and sequence optimization during plant upgrades.