BLT Erection, Commissioning & Value Engineering
Bulk material handling systems (BLT) represent the logistical backbone of heavy industrial plants. Improper alignment, weak structural welding, or inaccurate pulley tensioning can cause catastrophic belt failure, leading to massive financial losses due to plant downtime.
At Excellors, we offer expert, certified erection and commissioning of heavy industrial conveyor systems, feeding bins, transfer towers, and discharge chutes. Our services also include **Re-Engineering and Value Engineering**, optimizing existing structures to improve mechanical efficiency and durability.
Since 2021, we have successfully executed erection & commissioning services for prominent industrial plants across India, including:
- M/s Kirloskar Ferrous Industries Limited (Blast Furnace #1 & #2)
- M/s Bengal Energy Limited
- M/s Indus Energy Limited
- Jai Balaji Group
Key Services Included
- Heavy Structural Erection: Precise rigging of conveyor galleries, support trestles, and transfer houses.
- Mechanical Alignment: Laser alignment of drive systems, gearboxes, and pulleys to avoid friction wear.
- Re-Engineering & Optimization: Analyzing existing components to suggest cost-effective, high-performance design upgrades.
- Belt Commissioning: Belt vulcanization support, tracking setup, counterweight calculation, and tension testing.
- Discharge Chute Linings: Installation of ceramic tiles or wear-resistant steel liners in transfer chutes.
Erection & Execution Process
Structural Surveys & Rigging Plans
We review layout coordinates, check civil foundations, and draft heavy-lift rigging drawings for critical structural lifts.
Gallery Rigging & Alignment
Conveyor gallery sections are fabricated on the ground, hoisted safely, and anchored to trestles with precise level alignment.
Mechanical Fitment & Tensioning
We install idler frames, take-up units, scrapers, and drive units, then wrap the conveyor belt and establish correct working tension.
No-Load & Full-Load Commissioning
Continuous testing for 24-48 hours. We check motor amp draws, inspect belt tracking, test safety pull-cords, and adjust material impact points.
Shutdown Support & Commissioning Certification
Steel plant shutdowns require rapid, highly coordinated maintenance, erection, and software integration cycles. A delay of a single hour can cost millions in lost production. At Excellors, we field dedicated teams of mechanical rigging specialists, piping technicians, and software engineers to support major plants during critical turnaround periods.
Our capabilities are validated by leading steel producers. For instance, we successfully delivered full **Technical and Automation Engineering Support for Commissioning** of the Blast Furnace 1 (1x350m³) at Jai Balaji Industries Limited. Our work was completed on time, meeting all safety and interlock parameters to the client's absolute satisfaction.
Jai Balaji Industries Limited Work Completion Certificate