Bespoke Heavy Fabrication, CAD Design & Testing
Industrial equipment subjected to high wear, hot environments, and abrasive materials requires advanced metallurgy, precision weld profiles, and rugged mechanical design.
At our manufacturing facilities, we translate engineering drawings into industrial-grade machinery. Using advanced versions of **AutoCAD, NX, and CAESAR II** for mechanical calculations of project products and pipeline design, we verify the structural integrity of our equipment. **Finite Element Analysis (FEA)** is also utilized in our calculations to ensure structural strength under load.
Our Manufacturing Process & Quality Control
1. Design & Detail
We use advanced CAD/CAM systems (AutoCAD, NX, CAESAR II) and FEA to detail custom wear configurations, ensuring compatibility with your existing mechanical systems.
2. Precision Cutting
Heavy plates are cut using high-accuracy CNC plasma units, allowing clean bevels and strict compliance with dimensional tolerances.
3. Weld & Assembly
Assembled by certified structural welders. We use high-grade MIG/TIG processes, ensuring excellent penetration and joint durability.
4. Testing Facilities
Complete Non-destructive testing (**NDT**) options: **Dolly, PT (Penetrant Testing), RT (Radiographic Testing), UT (Ultrasonic Testing), and RTD** checks, done in-house and on-site.
Inside Our Workshops & Testing Station
Equipment Refurbishment Services
Excellors has provided professional overhauling and refurbishment services to heavy industrial units since 2021. We extend the life of worn blast furnace top equipment, hoppers, seal valves, gates, and wear plates, delivering high quality at competitive costs.
Our refurbishment references include equipment upgrades and repair cycles completed for:
- TATA Steel
- JSW Steel
- M/s Kirloskar Ferrous Industries Ltd (Blast Furnace #1 & #2)
- M/s Bengal Energy Ltd
- Kalyani Steels
- M/s Indus Energy Ltd
